Obtention of Manganous Sulfate from Manganese oxide concentrates
Manganese concentrates are mixed with coal, then this mixture is ignited with the use of a burner; it will keep on burning by itself, using its own oxygen content ( O2 of the MnO2).
This operation will reduce the MnO2 (Manganese
dioxide)to MnO. This is done because this second compound -Manganous
oxide- is easily soluble in sulfuric acid.
Manganous oxide so obtained is leached in two
steps with sulfuric acid. Once we have a batch leached with acid we have two
parts: one, the solution, which is a very acid
manganese sulfate solution and the other one which is a pulp with an amount of
manganese to be leached, so what is to be done is the following: To use the
acidic manganese sulfate solution to leach a new and unleached charge of
manganous oxide until the solution “neutralizes” to pH > 2.5.
The pulp of the first operation is
leached with a fresh sulfuric acid solution.
Leaching of manganous oxide with acid manganese
sulfate solution is called “basic leach” and the leaching of the already
leached and recycled Manganous oxide pulp with fresh sulfuric acid solution is
called “acid leach”.
“Neutral” manganous sulfate solution is then polished passing it through filters to remove solids and contaminants and sent to spray drying.

Chemical reactions:
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Obtention of Manganous Sulfate |
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Concentrate Assay: |
68.00% |
MnO2 |
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Concentrate feed: |
1000.00 |
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feed: |
680.00 |
MnO2 |
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MnO2+ |
C= |
MnO+ |
CO |
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86.94 |
12.00 |
70.94 |
28.00 |
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680.00 |
93.86 |
554.86 |
219.00 |
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1000.00 |
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MnO+ |
2H2SO4= |
2MnSO4. |
H2O+ |
H2O |
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141.88 |
196.00 |
301.88 |
18.00 |
18.00 |
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554.86 |
766.51 |
1180.58 |
70.39 |
70.39 |
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Acid
volume: |
413.91 |
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final
pH acid leach= |
0.90 |
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d= |
1.20 |
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final
pH basic leach= |
3.50 |
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d= |
1.30 |
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